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MEYN — Maxiload TWIN

PLC development and HMI optimization for the live bird handling system in the poultry sector, with international installations in four countries.

MEYN Maxiload TWIN — System for the poultry sector
CASE STUDY

Project Overview

MEYN (formerly Maxitech) is one of the world leaders in the production of machinery for the poultry sector. The Maxiload TWIN system is a highly complex facility for live bird handling, requiring multiple teams for installation and startup.

I was directly involved in the teams responsible for development, testing, commissioning, and on-site installation of the system, with responsibilities spanning from Siemens PLC programming to HMI interface design, through to training and client support in various international locations.

THE CHALLENGE

What the client needed

The Maxiload TWIN system presents unique engineering challenges related to mechanical complexity and the need to ensure animal welfare during handling. The main project challenges included:

  • Developing and refining specific parts of the PLC program to manage automatic live bird handling with maximum precision and care.
  • Designing intuitive HMI panels that could be used by operators with different language and technical skills in different countries.
  • Coordinating work with multiple teams during installation and commissioning phases, maintaining consistency and quality of the final result.
  • Adapting the system to diverse production contexts in Canada, United States, Spain, and Israel, each with specific regulations and operational requirements.
  • Ensuring effective training and technical support in local languages for all international clients.
THE SOLUTION

What I delivered

My contribution covered multiple aspects of the Maxiload TWIN system, from PLC programming to operator training:

  • Siemens PLC Development: Fine-tuning and development of specific aspects of the PLC program, optimizing control logic to improve system performance and handling precision.
  • HMI Design: Design and optimization of operator HMI panels, with multilingual interfaces designed for maximum usability in diverse international contexts.
  • International commissioning: Direct participation in the installation, testing, and startup phases of the system in facilities located in Canada, USA, Spain, and Israel.
  • Client training: Customized training programs for operators and technical staff at each installation, with multilingual documentation and ongoing support.
  • Post-installation support: Remote and on-site technical assistance during initial production phases to ensure a smooth transition.
RESULTS

Project impact

4
Countries with installations
4+
Completed installations
100%
Successful commissioning
4
Languages supported

All installations were completed successfully, with startup deadlines met and full client satisfaction. HMI interface optimization significantly reduced operator training times and multilingual interfaces simplified system adoption in diverse cultural contexts. Post-installation support ensured a seamless operational transition for all facilities.

TECHNOLOGIES

Tech stack

✓
Siemens PLC
✓
HMI PanelView
✓
Live Bird Handling Systems
✓
International Commissioning
✓
Multilingual Interfaces
✓
Operator Training

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